Stackable pancake satellite

ABSTRACT

A stackable pancake satellite that is configured so that a plurality of the satellites can be stacked within a payload fairing of a launch vehicle. Each satellite includes sections that are folded or rotated together prior to launch, and unfolded or rotated away from each other when deployed. A first section is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes an antenna. A second section includes one or more solar panels attached adjacent to the first side of the satellite body. A third section includes a splash plate reflector attached adjacent to the second side of the satellite body that reflects signals between Earth and the antenna. When deployed, the solar panels are pointed towards the Sun and the splash plate reflector directs the signals between the Earth and the antenna.

CROSS REFERENCE TO RELATED APPLICATION

This application claims the benefit under 35 U.S.C Section 119(e) of thefollowing commonly-assigned application:

U.S. Provisional Application Ser. No. 62/347,751, filed on Jun. 9, 2016,by Greg Busche, entitled “STACKABLE PANCAKE SATELLITE”;

which application is incorporated by reference herein.

BACKGROUND INFORMATION 1. Field

The present invention relates to satellites, and in particular, to astackable pancake satellite.

2. Description of the Related Art

Satellites and other spacecraft are used for a number of differentpurposes, including communication, navigation, observation and research.However, launching satellites into space is expensive.

There are many factors that contribute to the high cost of launchingsatellites. Moreover, these factors constrain satellite designdecisions. Two of the most fundamental constraints on satellite designdecisions are the number of satellites supported by a launch vehicle,and the geometry of a payload fairing for the launch vehicle, which setslimits on the geometry of the satellites.

Consequently, it is desirable if the satellite design supports storingmore than one satellite on the launch vehicle. It is also desirable tohave a satellite design that optimizes the geometry of the satellitesfor use within the geometry of the payload fairing.

What is needed, then, are improved designs for satellites. The presentinvention satisfies this need.

SUMMARY

To overcome the limitations in the prior art described above, and toovercome other limitations that will become apparent upon reading andunderstanding the present specification, the present invention disclosesa stacked satellite system, a method for launching the stacked satellitesystem, and a method for fabricating a satellite for use in the stackedsatellite system.

The stacked satellite system comprises a plurality of satellitesconfigured for being stacked within a payload fairing of a launchvehicle. The satellites are disposed within the payload fairing of thelaunch vehicle in a stacked column configuration prior to launch. Theplurality of satellites comprises at least one top satellite disposedvertically on top of at least one bottom satellite within the payloadfairing of the launch vehicle, wherein a structure bears launch loadsfor both the top and bottom satellites. The satellites are passivelydispensed from the payload fairing of the launch vehicle upon reachingorbit.

Each of the satellites includes a plurality of sections that arehingedly attached to each other, wherein the sections are folded orrotated together prior to launch, and unfolded or rotated away from eachother when deployed upon reaching orbit. A periphery outline of thesections when folded together is oval, elliptical, round or polygonal inshape. The sections, when folded together, maintain a substantially flatprofile.

A first one of the sections is a satellite body having a first side thatacts as a thermal radiator and a second side opposite the first sidethat includes at least one antenna, which in one embodiment comprises amulti-beam antenna. The first one of the sections also includes bus andpayload units mounted on or with the thermal radiator.

A second one of the sections includes at least one solar panel, andpossibly two or more solar panels, attached adjacent to the first sideof the satellite body, wherein light from the Sun is converted toelectricity by the solar panel. In one embodiment, the solar panelcomprises a multi-segmented array that is configured to be at leastpartially folded onto itself.

A third one of the sections includes at least one splash plate reflectorattached adjacent to the second side of the satellite body, whereinradio frequency signals between Earth and the antenna of the satelliteare reflected by the splash plate reflector.

The satellite body has a cavity on the first side and a hollow region onthe second side, such that, when folded together, the solar panels arefolded and stowed within the hollow region, the antenna is disposedwithin the cavity, and the splash plate reflector is stored adjacent tothe antenna in the cavity.

In one embodiment, the thermal radiator and the solar panel are disposedwithin the hollow region, and the solar panel comprises a plurality offoldable solar arrays that, when folded, are enclosed within the hollowregion. In another embodiment, the solar panel includes a plurality ofpanel elements having substantially the same shape, and the plurality ofpanel elements are each folded upon each other to fit within the hollowregion.

When deployed, the solar panel is rotated away from the first side ofthe satellite body, so that the solar panel is pointed towards the Sun,and the splash plate reflector is rotated away from the second side ofthe satellite body to direct the signals between the Earth and theantenna. One or more mechanisms are employed to keep the solar panelpointed at the Sun, the splash plate reflector pointed at the Earth, andthe thermal radiator pointed into space.

The method for launching a stacked satellite system comprises stacking aplurality of satellites within a payload fairing of a launch vehicle,wherein each of the satellites is configured as described above,launching the plurality of satellites into orbit using the launchvehicle, and serially dispensing each of the plurality of satellitesfrom the payload fairing of the launch vehicle upon reaching orbit. Inone embodiment, the satellites are passively dispensed from the payloadfairing of the launch vehicle upon reaching orbit.

Orbit phasing is maintained with at least one thruster located on thesatellite body by rotating the satellite body so that a desired thrustangle for the thruster is achieved, firing the thruster, and thenrestoring the satellite body to its original position after firing thethruster.

DRAWINGS

Referring now to the drawings in which like terminology and referencenumbers represent corresponding parts throughout:

FIG. 1 is a side view of a stackable pancake satellite configured forbeing stacked within a payload fairing of a launch vehicle, according toone embodiment.

FIG. 2A is a side view of a plurality of satellites, according to oneembodiment.

FIG. 2B is a top view of a stack of satellites, according to oneembodiment.

FIG. 3 illustrates three top views of stacks of satellites, illustratingdifferent possible cross-sections.

FIG. 4A illustrates another example of a stackable pancake satellite,according to one embodiment.

FIG. 4B illustrates a side view of the satellite of FIG. 4A, accordingto one embodiment.

FIG. 4C illustrates a top view of the satellite of FIG. 4A, according toone embodiment.

FIG. 4D shows a plurality of satellites in a stacked columnconfiguration disposed within a payload fairing of a launch vehicle,according to one embodiment.

FIG. 5 illustrates a deployed satellite on orbit, according to oneembodiment.

FIG. 6 illustrates a cross-section view of one embodiment of thesatellite, wherein various embedded systems are located within separatedsections in the satellite body.

FIG. 7 is a flowchart of a satellite or spacecraft manufacturing method,according to one embodiment.

FIG. 8 is an illustration of the components of a satellite or spacecraftmanufactured in FIG. 7, according to one embodiment.

DETAILED DESCRIPTION

In the following description of the preferred embodiment, reference ismade to the accompanying drawings which form a part hereof, and in whichis shown by way of illustration a specific embodiment in which theinvention may be practiced. It is to be understood that otherembodiments may be utilized and structural changes may be made withoutdeparting from the scope of the present invention.

Overview

A stackable pancake satellite is comprised of a plurality of sectionsthat are folded or rotated together into a flat configuration forlaunch, and are unfolded or rotated away from each other when deployedin orbit. The sections include a satellite body with a thermal radiatorand an antenna, a solar cell panel, and a splash plate reflector forsignals transmitted and received by the antenna. When folded into theflat configuration, a plurality of the satellites are stacked within apayload fairing of a launch vehicle.

Technical Details

FIG. 1 is a side view of a stackable pancake satellite 100 configuredfor being stacked within a payload fairing of a launch vehicle,according to one embodiment. In this embodiment, the satellite 100 is aplatform that includes a plurality of substantially flat sections,segments or panels 102, 104, 106 that are hingedly attached to eachother, wherein the sections 102, 104, 106 are folded or rotated togetherfor launch, and unfolded or rotated away from each other when deployedupon reaching orbit. In this embodiment, the satellite 100 is athree-panel spacecraft.

A first one of the sections 102 of the satellite 100 is a satellite body102 having a first (top) flat side that acts as a thermal radiator 108and a second (bottom) side opposite the first side that includes atleast one antenna 110. The first section 102 may also include bus andpayload units 107 mounted on or with the thermal radiator 108. Theantenna may comprise a multi-beam antenna 110 or a phased array antenna110 that include service and feeder-link arrays (not shown).

A second one of the sections 104 of the satellite 100 includes at leastone solar panel 104 attached adjacent to the first side of the satellitebody 102 with a sun-active surface of the solar panel 104 pointing awayfrom the satellite body 102 and towards the Sun, wherein light from theSun is converted to electricity by one or more solar cells of the solarpanel 104.

A third one of the sections 106 of the satellite 100 includes at leastone splash plate reflector 106 attached adjacent to the second side ofthe satellite body 102, wherein radio frequency (RF) signals 112 betweenEarth and the antenna 110 are reflected by the splash plate reflector106.

When deployed, the solar panel 104 is rotated away from the first (top)side of the satellite body 102, so that the solar panel 104 is pointedtowards the Sun, and the splash plate reflector 106 is rotated away fromthe second (bottom) side of the satellite body 102 to direct the signals112 between the Earth and the antenna 110.

The terms top/bottom, up/down, and left/right used herein are relativeterms that describe the relative position of the described elements. Itis understood the satellite 100 may be at any orientation in spacerelative to an observer so that these terms may assume correspondinglydifferent values.

One or more mechanisms may be employed to keep the solar panel 104pointed at the Sun, the splash plate reflector 106 pointed at Earth, andthe thermal radiator 108 pointed into cold space. Preferably, all ofthis occurs while the satellite 100 follows a circular track on orbit tokeep the signals 112 pointed at the Earth.

FIG. 2A is a side view of a plurality of satellites 200 a, 200 b, 200 c,200 d, 200 e, and 200 f, each of which includes a satellite body 202, atleast one solar panel 204 and at least one splash plate reflector 206.The plurality of satellites 200 a, 200 b, 200 c, 200 d, 200 e, and 200 fare folded and arranged in a stack 208, so that they can be stowed forlaunch within a payload fairing of a launch vehicle (not shown).Although FIG. 2A shows six satellites 200 a, 200 b, 200 c, 200 d, 200 e,and 200 f arranged in the stack 208, this not intended to be limitingand any number of satellites 200 may be so arranged.

FIG. 2B is a top view of the stack 208, illustrating that a peripheryoutline of the sections of the satellites 200 a, 200 b, 200 c, 200 d,200 e, and 200 f when folded together is substantially oval orelliptical in shape.

FIG. 3 illustrates three top views of stacks 300, 302, and 304 ofsatellites, illustrating different possible cross-sections for thesatellites, including substantially round 300, hexagonal 302, andoctagonal 304 cross-sections. In various embodiments, a peripheryoutline of the sections of each satellite, when folded together andstacked, is round 300 or polygonal (e.g. hexagonal 302, octagonal 304,etc.) in shape. Other cross-sections may be used as well.

FIG. 4A illustrates another example of a stackable pancake satellite400, according to one embodiment. In this embodiment, the satellite 400includes a satellite body 402, two or more solar panels 404 a, 404 b, anantenna 406 comprising a C and Ka band array, and a splash platereflector 408. The satellite body 402 has a cavity on the first side anda hollow region on the second side, such that, when folded together, thesecond one of the sections, comprising the two solar panels 404 a, 404b, is folded and stowed within the hollow region. A thermal radiator(not shown) is also disposed within the hollow region. On an oppositeside of the satellite body 402, the antenna 406 is stored within thecavity of the satellite body 402. The third one of the sections,comprising the splash plate reflector 408, is stored adjacent to theantenna 406 in the cavity.

In one embodiment, each of the solar panels 404 a, 404 b includes aplurality of panel elements having substantially the same shape, and theplurality of panel elements are each folded upon each other to fitwithin the hollow region. In another embodiment, each of the solarpanels 404 a, 404 b comprises a multi-segmented array that is configuredto be at least partially folded onto itself, prior to being stowedwithin the hollow region.

Also shown is a thruster 410 attached to an exterior panel of thesatellite body 402. In one embodiment, the satellite 400 may use “allelectric propulsion” with one thruster 410 or any number of independentthrusters 410.

FIG. 4B illustrates a side view of the satellite 400 of FIG. 4A,according to one embodiment. The relative positions of the satellitebody 402, two solar panels 404 a, 404 b, and splash plate reflector 406,are shown when folded. A polygonal closeout member 412 covers the firstside of the satellite body 402 surrounding the cavity.

FIG. 4C illustrates a top view of the satellite 400 of FIG. 4A,according to one embodiment. The top view shows the hexagonal egg-cratestructure 414 of the satellite body 402.

FIG. 4D shows a plurality of satellites 400 in a stacked columnconfiguration 416 disposed within a payload fairing 418 of a launchvehicle 420 prior to launch, according to one embodiment. The pluralityof satellites 400 comprises at least one top satellite 400 disposedvertically on top of at least one bottom satellite 400 within thepayload fairing 418 of the launch vehicle 420, wherein a structure bearslaunch loads for both the top and bottom satellites 400. Upon reachingorbit, each of the satellites 400 in the stack 416 is passively andserially dispensed from the payload fairing 418 of the launch vehicle420 without the use of a dedicated dispensing apparatus, although activedispensing may also be used.

FIG. 5 illustrates a deployed satellite 500 on orbit, according to oneembodiment. In this embodiment, the satellite 500 is comprised of asatellite body 502, solar panel 504 and splash plate reflector 506,wherein the solar panel 504 and splash plate reflector 506 are attachedat different points on the satellite body 502. The satellite body 502has a first (right) side that acts as a thermal radiator 508 and asecond (left) side opposite the first side that includes an integratedantenna 510.

Both the solar panel 504 and splash plate reflector 506 are showndeployed. When deployed, the solar panel 504 is rotated away from thesatellite body 502, so that the solar panel 504 is pointed towards theSun. Similarly, when deployed, the splash plate reflector 506 is rotatedaway from the satellite body 502 to direct the signals 512 between theEarth and the antenna 510.

The arrows 514 at the top of the satellite body 502 indicate a yaworientation about a center (nadir) axis of the satellite body 502 tokeep the solar panel 504 pointed at the Sun (i.e., normal to the Sun onboth axes), the splash plate reflector 506 pointed at Earth, and thethermal radiator 508 pointed away from the Sun into cold space.

In addition, at least one thruster 516 is attached to one end of thesatellite body 502, or another suitable location on the satellite body502, to maintain orbit phasing. In one embodiment, the thruster 516 is asingle fixed thruster, although multiple smaller thrusters with anidentical thrust direction are used in other embodiments. Orbit phasingis maintained by periodically rotating the satellite body 502 (e.g. withreaction wheels) so that a desired thrust angle for the thruster 516 isachieved, firing the thruster 516, and then restoring the satellite body502 to its original position after firing the thruster 516. This processcan be performed during orbit maintenance windows when there is notraffic demand (e.g., when a LEO satellite 500 is over the ocean and/oranother satellite in a constellation can absorb extra capacitytemporarily).

FIG. 6 illustrates a cross-section view of one embodiment of thesatellite 600, wherein the satellite body 602 has a hexagonal egg-cratestructure 604, which is a load-bearing stacking structure. The body 602includes a plurality of radially separated sections defined by aplurality of intercostal members 608, each surrounded by an outerperimeter panel 610, wherein the intercostal members 608 and adjacentouter perimeter panels 610 are joined by a plurality of elongated cornerfittings 612. The various embedded systems stored in the radiallyseparated sections include avionics 616, power controller and batteries618, other payload electronics 620, solar panel drives 622, cantingreaction wheels 624, thruster 626, thruster assembly 628 includingtanks, and a splash plate reflector mount 630. When the satellite 600 isstacked, with a top satellite 600 disposed vertically on a bottomsatellite 600, the plurality of elongated corner fittings 612 for thebottom satellite 600 bear the loads for both the top and bottomsatellites 600.

Satellite Fabrication

Embodiments of the disclosure may be described in the context of asatellite or spacecraft fabricating method 700 as shown in FIG. 7,wherein the resulting satellite or spacecraft is shown in FIG. 8.

As illustrated in FIG. 7, during pre-production, exemplary method 700may include specification and design 702 of the satellite 800 andmaterial procurement 704. During production, component and subassemblymanufacturing 706 and system integration 708 of the satellite 800 takesplace, which include fabricating the satellite 800, body 802, solarpanels 804, splash plate reflector 806, and various systems 808described herein. Thereafter, the satellite 800 may go throughcertification and delivery 710 in order to be placed in service 712. Thesatellite 800 may also be scheduled for maintenance and service 714(which includes modification, reconfiguration, refurbishment, and soon), before being launched.

Each of the processes of method 700 may be performed or carried out by asystem integrator, a third party, and/or an operator (e.g., a customer).For the purposes of this description, a system integrator may includewithout limitation any number of spacecraft manufacturers andmajor-system subcontractors; a third party may include withoutlimitation any number of venders, subcontractors, and suppliers; and anoperator may be a satellite company, military entity, serviceorganization, and so on.

As shown in FIG. 8, the satellite 800 fabricated by exemplary method 700may include a body 802, solar panels 804, and splash plate reflector806, as described in more detail above, with a plurality of systems 808.Examples of such systems 808 include, but are not limited to, one ormore of a propulsion system 810, an electrical system 812, acommunications system 814, and a power system 816. Any number of othersystems may be included.

Benefits

A number of benefits are derived from the stackable pancake satellite.Moreover, these benefits address DFMAT (Design for Manufacturing,Assembly, and Test) issues concerning the stackable pancake satellite.

For example, some of those benefits include:

-   -   The systems, sub-systems, sections, panels, units, and        components are manufactured and tested in volume to reduce cost.    -   The thermal radiator provides a direct path to radiate waste        heat to space without the need for complex and mass heavy heat        pipes.    -   Sections or panels may be built and tested in the best        respective factories on production lines:        -   Functional and performance testing is minimal (possibly ˜1            hour per spacecraft); and        -   Environmental and burn-in test when deemed appropriate.    -   Sections or panels assembled and stacked for launch:        -   Potentially at launch site; and        -   Minimal spacecraft level testing other than interconnection            and mechanism validation (possibly ˜1 hour per spacecraft).    -   Multiple satellites can be launched at one time, thereby        reducing the launch costs per satellite.

A number of basic problems are solved by of the stackable pancakesatellite. For example, the stackable pancake satellite packages themaximum number of spacecraft into a fairing in the simplest manner (i.e.minimizing the number of deployments, folds, thermal interfaces,eliminating the need for heat pipes, etc.) to provide the lowest costand highest reliability.

This is especially true when the performance of the spacecraft is drivenby the area of three critical elements: the area of the payloadaperture, the area of the thermal radiator for waste heat dissipation,and the area of the solar panels for power generation.

While propulsion is an important issue, it is not as significant asthese three critical elements. The stackable pancake satelliteconfiguration is enabled in part by a very modest propulsion systemallowing the depth (e.g. height in the stack) of the spacecraft to besmall. This is mostly due to a modest acceleration requirement.

The stackable pancake satellite configuration is enhanced by the chosenconfiguration of small, electrically powered thrusters, but could havebeen realized with other thruster technologies including traditionalchemical thrusters. The particular thruster technology was chosen formass savings, using what should be a more readily produced thruster inhigh volume, and for ease of manufacturing at final integration.

Other configurations may not be packaged as efficiently in the fairingand/or wind up with complex deployments to achieve the desired areas;hence, the virtue of the pancake satellite configuration.

Throughout the development, optimization for low earth orbit (LEO), withaltitudes from ˜500 kilometers (km) to ˜1500 km, was a central focus.However, the stackable pancake satellite may be inserted into allinclinations from virtually any launch site and using any launch vehiclethroughout.

Alternatives

The description of the different embodiments set forth above has beenpresented for purposes of illustration and description, and is notintended to be exhaustive or limited to the embodiments in the formdisclosed. Many modifications and variations will be apparent to thoseof ordinary skill in the art. It is intended that the scope of theinvention be limited not by this detailed description, but rather by theclaims appended hereto.

What is claimed is:
 1. A stacked satellite system, comprising: aplurality of satellites configured for being stacked within a payloadfairing of a launch vehicle; each of the plurality of satellitesincludes a plurality of sections that are hingedly attached to eachother, wherein the plurality of sections are folded or rotated togetherprior to launch, and the plurality of sections are unfolded or rotatedaway from each other when deployed upon reaching orbit; a first one ofthe plurality of sections is a satellite body having a first side thatacts as a thermal radiator and a second side opposite the first sidethat includes at least one antenna; a second one of the plurality ofsections includes at least one solar panel attached adjacent to thefirst side of the satellite body, wherein light from the Sun isconverted to electricity by the at least one solar panel; and a thirdone of the plurality of sections includes at least one splash platereflector attached adjacent to the second side of the satellite body,wherein radio frequency signals between Earth and the at least oneantenna are reflected by the at least one splash plate reflector; whendeployed, the at least one solar panel is rotated away from the firstside of the satellite body, so that the at least one solar panel ispointed towards the Sun, and the at least one splash plate reflector isrotated away from the second side of the satellite body to direct thesignals between the Earth and the at least one antenna.
 2. The system ofclaim 1, wherein a periphery outline of the plurality of sections ofeach satellite when folded together is oval, elliptical, round orpolygonal in shape.
 3. The system of claim 1, wherein the plurality ofsections of each satellite, when folded together, maintain asubstantially flat profile.
 4. The system of claim 1, wherein thesatellite body of each satellite has a cavity on the first side and ahollow region on the second side, such that, when folded together, theat least one solar panel of each satellite is folded and stowed withinthe hollow region, the at least one antenna of each satellite isdisposed within the cavity, and the at least one splash plate reflectorof each satellite is stored adjacent to the at least one antenna in thecavity.
 5. The system of claim 4, further comprising: a polygonalcloseout member covers the first side of the satellite body of eachsatellite surrounding the cavity; and the first side of the satellitebody of each satellite that acts as the thermal radiator and the atleast one solar panel of each satellite are disposed within the hollowregion, and the at least one solar panel of each satellite comprises aplurality of foldable solar arrays that, when folded, are enclosedwithin the hollow region.
 6. The system of claim 4, wherein the at leastone solar panel of each satellite includes a plurality of panel elementshaving substantially the same shape, and the plurality of panel elementsare each folded upon each other to fit within the hollow region.
 7. Thesystem of claim 1, wherein the at least one solar panel of eachsatellite comprises two or more solar panels.
 8. The system of claim 1,wherein the at least one solar panel of each satellite comprises amulti-segmented array that is configured to be at least partially foldedonto itself.
 9. The system of claim 1, wherein the plurality ofsatellites are disposed within the payload fairing of the launch vehiclein a stacked column configuration prior to launch.
 10. The system ofclaim 1, wherein the plurality of satellites comprises at least one topsatellite disposed vertically on top of at least one bottom satellitewithin the payload fairing of the launch vehicle, wherein a plurality ofcorner fittings bear launch loads for both the top and bottomsatellites.
 11. The system of claim 1, wherein the plurality ofsatellites are passively dispensed from the payload fairing of thelaunch vehicle upon reaching orbit.
 12. The system of claim 1, whereinthe first one of the plurality of sections of each satellite includesbus and payload units mounted on or with the first side of the satellitebody of each satellite that acts as the thermal radiator.
 13. The systemof claim 1, wherein the at least one antenna of each satellite comprisesa multi-beam antenna.
 14. The system of claim 1, wherein at least onethruster is attached to the satellite body of each satellite to maintainorbit phasing.
 15. The system of claim 1, wherein the at least one solarpanel of each satellite is pointed at the Sun, the at least one splashplate reflector of each satellite is pointed at the Earth, and the firstside of the satellite body of each satellite that acts as the thermalradiator is pointed into space.
 16. A method for launching a stackedsatellite system, comprising: stacking a plurality of satellites withina payload fairing of a launch vehicle, wherein: each of the plurality ofsatellites includes a plurality of sections that are hingedly attachedto each other, wherein the plurality of sections are folded or rotatedtogether prior to launch, and the plurality of sections are unfolded orrotated away from each other when deployed upon reaching orbit; a firstone of the plurality of sections is a satellite body having a first sidethat acts as a thermal radiator and a second side opposite the firstside that includes at least one antenna; a second one of the pluralityof sections includes at least one solar panel attached adjacent to thefirst side of the satellite body, wherein light from the Sun isconverted to electricity by the at least one solar panel; and a thirdone of the plurality of sections includes at least one splash platereflector attached adjacent to the second side of the satellite body,wherein radio frequency signals between Earth and the at least oneantenna are reflected by the at least one splash plate reflector;launching the plurality of satellites into orbit using the launchvehicle; and serially dispensing each oldie plurality of satellites fromthe payload fairing of the launch vehicle upon reaching orbit, suchthat, when each of the plurality of satellites is deployed, the secondone of the plurality of sections is rotated away from the first side ofthe satellite body so that the at least one solar panel is pointedtowards the Sun, and the third one of the plurality of sections isrotated away from the second side of the satellite body so that the atleast one splash plate reflector directs the radio frequency signalsbetween Earth and the at least one antenna.
 17. The method of claim 16,wherein a periphery outline of the plurality of sections of eachsatellite when folded together is oval, elliptical, round or polygonalin shape.
 18. The method of claim 16, wherein the plurality of sectionsof each satellite, when folded together, maintain a substantially flatprofile.
 19. The method of claim 16, wherein the satellite body of eachsatellite has a cavity on the first side and a hollow region on thesecond side, such that, when folded together, the at least one solarpanels of each satellite is folded and stowed within the hollow region,the at least one antenna of each satellite is disposed within thecavity, and the at least one splash plate reflector of each satellite isstored adjacent to the at least one antenna in the cavity.
 20. Themethod of claim 19, wherein: a polygonal closeout member covers thefirst side of the satellite body of each satellite surrounding thecavity; and the first side of the satellite body of each satellite thatacts as the thermal radiator and the at least one solar panel of eachsatellite are disposed within the hollow region, and the at least onesolar panel of each satellite comprises a plurality of foldable solararrays that, when folded, are enclosed within the hollow region.
 21. Themethod of claim 16, wherein the plurality of satellites comprises atleast one top satellite disposed vertically on top of at least onebottom satellite within the payload fairing of the launch vehicle,wherein a plurality of corner fittings bear launch loads for both thetop and bottom satellites.
 22. The method of claim 16, wherein theplurality of satellites are passively dispensed from the payload fairingof the launch vehicle upon reaching orbit.
 23. The method of claim 16,wherein the at least one solar panel of each satellite is pointed at theSun, the at least one splash plate reflector of each satellite ispointed at the Earth, and the first side of the satellite body of eachsatellite that acts as the thermal radiator is pointed into space, uponreaching orbit.
 24. The method of claim 16, wherein orbit phasing ismaintained with a thruster located on the satellite body of eachsatellite by rotating the satellite body of each satellite so that adesired thrust angle for the thruster is achieved, firing the thruster,and then restoring the satellite body of each satellite to its originalposition after firing the thruster.
 25. A method for fabricating asatellite that is configured for being stacked with one or more othersatellites within a payload fairing of a launch vehicle, comprising:fabricating a plurality of sections that are hingedly attached to eachother, wherein the plurality of sections are folded or rotated togetherprior to launch, and the plurality of sections are unfolded or rotatedaway from each other when deployed upon reaching orbit, wherein: a firstone of the plurality of sections is a satellite body having a first sidethat acts as a thermal radiator and a second side opposite the firstside that includes at least one antenna; a second one of the pluralityof sections includes at least one solar panel attached adjacent to thefirst side of the satellite body, wherein light from the Sun isconverted to electricity by the at least one solar panel; and a thirdone of the plurality of sections includes at least one splash platereflector attached adjacent to the second side of the satellite body,wherein radio frequency signals between Earth and the at least oneantenna are reflected by the at least one splash plate reflector; suchthat, when deployed, the at least one solar panel is rotated away fromthe first side of the satellite body, so that the at least one solarpanel is pointed towards the Sun, and the at least one splash platereflector is rotated away from the second side of the satellite body todirect the signals between the Earth and the at least one antenna.